David's RV-10 Build

Just another RV-10 builders log

Delivery!

YRC in their normal fashion decided to take their time in moving my kit. They scheduled the delivery for yesterday but as of 8pm it was still in NY. When I woke up this morning I saw it had made its way to the Middletown Depot. Not sure why they call it Middletown considering its about 10 miles from there. But it was about 2 miles from my house. Looking at the weather it was clear they were not going to do deliveries today due to snow. After a quick call I was able to get them to let me pick it up. Everyone says the box is big, and they are not lying. Its 10’9″ Long x 48″ Wide x 13″ Tall. The Bill of Lading said it weighed 295 lbs. After unpacking this box, I am pretty sure the box weighs 200 lbs. Parts, There is a ton of them and they are all wrapped up. Thankfully my brother Kevin showed up with his girlfriends daughter Emily and they along with my Dad & Sean (one of my employees) helped me unpack and inventory. We got it done in under 3 1/2 hours. I didn’t count the high quantity stuff in the hardware kit, but pretty much anything under a 50 count got counted. Turns out out of all the thousands of pieces in this kit, I was short 2 washers and a cotter pin. Not the end of the world. I also got the ToolBox project as well as the Wing Section. Right now I am waiting on my tool kit order from PlaneTools.com to come in. I have a expected delivery of Friday.

The Box!

I anticipated this to be far worse than it was. There was alot of paper, and someone got excited with duct tape. But it wasn’t that bad. I am glad I am not going to be super sensitive on the blue plastic like some builders as that just tore off with the duct tape.

 

All the bits & pieces put away for now

 

The paper! I’m sure this will fill our dumpster up somewhat.

 

 

First batch of Airplane tools!

I came back to my office from a quick road trip to find my box from Cleaveland Tools waiting for me. Everything except my rivet gauge and alignment punch came in. Not the end of the world though.

Back (From Left) 3M Cut & Polish Wheels (1″ & 2″), Mandrels for wheels, Cleaveland Tools 12″ Back Rivet set, Tight Fit Dimpling Tool, Edge forming tool, Rivet tape & dispenser, Cleco Pliers, Countersink Microstop, Scotch Brite Pads, & 24″ Ruler

Front (From Left) Aircraft Structural Technician book, 300 Silver clecos, Back Rivet bucking bar, and 16″ Back Rivet plate

 

More Tools!

Saturday I went to home depot & picked up a new belt sander / disc sander for some cheap $$$.  This of course meant I had to reorganize my power tool table.

I also picked up some metal blades for the band saw. I ended up having to return them due to the fact that homedepot.com lists the bandsaw with a 62″ blade, the box the band saw came in says 62″ blade. the owners manual says 59 1/2″ blade. The owners manual turned out to be correct. I also decided this week that since I had a desktop computer no one in the office was using that it would be moved into the shop. If you notice in the top corner of the picture you can see where I have my webcam mounted. I will be hosting Google Hangouts while I am doing any work on the build. Keep in mind I will be working on it whenever I have free time, so that could be right in the middle of the day or late at night. I also bought 2 chairs from Bed Bath & Beyond Expensive. They really were not to bad. I think they came out to about $70/after tax each.

Order updates:

YRC failed me yet again and couldn’t grasp the concept of a 2:00 PM pickup deadline. So instead of going out on Wednesday before Thanksgiving. It got picked up on Monday. I have a anticipated arrival date of Monday the 9th. I also placed my main kit order with Isham’s PlaneTools.com. According to Isham my order should go out early next week. Hopefully sooner than later. I also placed an order for various things from Cleaveland Tools. After I placed my order, I realized I wanted to add some more clecos & shot them a email. Annette responded first thing Monday and said no problem my order should go out today or tomorrow. Well they got it out about 5 hours later and today UPS notified me that there would be a early than scheduled delivery. Jackpot! Unfortunately I will be gone for tomorrow and Friday doing work things.

Workshop!

I’ve spent the last few days with some of my guys cleaning up the warehouse and building some EAA 1000 workbenches. I ended up building 4 standard tables (60″ x 24″ x 34″) as well as 4 mini tables at  46″ x 24″ x 34″. I had to cut the legs down 1″ from the plans due to my inability to read at Lowes. I had grabbed 2″ x 4″ x 92.5″ instead of 2″ x 4″ x 96″ sticks. Which was fine as the table was getting raised 3″ due to the wheels I added.



I felt I should comment on this specifically. The pipes holding the filter unit & air pressure regulator are standard 3/8″ NPT  Brass pipes from Home Depot. I believe they are 4″ long. The way I have this mounted, you are not going to find anywhere unless you work in the Wireless Construction industry. I used 2 trapezoids (3-Way Stand-offs), 2 7/8″ Stackable Cable Snap-ins, and 2 5/8″ Cable Bushings. I had to modify the bushings due to the short distance of the pipe, as well as remove some additional rubber inside. If anyone would like to use these, just let me know and if I still have any, I will send them to you.

The good thing about all these tables being moveable is I can place this bench where ever I wish. I need to change out the blade to a metal blade still. I have been debating on getting a benchtop belt sander / wheel sander combo. I don’t think I need one though. Its hard to tell but I have all the power cables going through a hole in the center of the table to a power strip mounted underneath. Very handy for sure.

The machine on the right is soley for work use. It is fantastic if you strip a lot of wire. We stripped a 55 gallon barrel of wire in less than a day with wire sizes ranging from 4/0 to #12.


Introducing Vans RV10 #41517

On Friday November 22nd, I made a huge decision in life. One that I have been wanting to make for about 5 years. After going back and forth via email with the fine folks over at Vans Aircraft.  I made a phone call and finalized my order for the RV10 Empennage kit. I have not received confirmation of it being shipped yet, but I anticipate it will be here in the beginning of the 2nd week of December. I will keep this site up to date on where I am in my build

David's RV-10 Build © 2015